Dynamometer

Dynamometer Project

This project will involve mechanical, electrical and electronic engineering.

The dynamometer will enable us to compare the power output of different engines, or different settings and tuning arrangements of a particular engine.

The principal of calculating the power output is very simple. We will load the engine using it as a generator producing DC current to light up a flood lamp. By measuring voltage and current we can calculate the power output which we can use for comparison purposes. If we then measure the efficiency of the dynamo we can calculate the true power of the engine.

Hardware construction Details

 

Cutting List

Part

Material

Size: L W H

Details

Frame

12 x 12 ERW tube

 

340 x 95

Tubular frame brazed or welded with M6 nuts or inserts in the corners for anti vibration mounts.

Engine mount:

Uprights

Belt tensioner

Clamps

BDMS

BDMS

Angle section

95 x 40 x 3

60 x 40 x 3

35 x 20 x 8

Slotted for M6 tensioning bolts.

Cut and bent at right angles 35 mm from end

Equal angle cut down to produce clamp. Drilled 6.5mm for clamping bolt.

Rubber mounts

Vulcanised rubber

M6 threaded

Counterbore base for nut location

Base 1

MDF

360 x 100

Non-critical in material and exact dimensions

Base 2

MDF

360 x 200

As above

Shield

Sheet steel

360 x 240 x 1

Sheet anything, polycarbonate could be good

Mat

Polyethylene

360 x 200

Supplied to minimise instrument vibration

Misc

Clamping bolts all M6

Dynamo mounting made to suit. Sample one was done with two cross-rails brazed between side frames.

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